Howann Automatic Hose Clamp Machine with 30-50 pcs/min Double-Station Welding and 7.5 kW Drive for High-Speed Hose Clamp Production Line
Product Details
30-50 pcs/min Hose Clamp Machine
,Double-Station Welding Hose Clamp Machine
,7.5 kW Hose Clamp Production Line
Manufactured by Howann, the Automatic German Type Hose Clamp Machine is engineered to meet the stringent structural tolerances, high torsional resistance standards, and high-volume production schedules demanded by modern automotive, plumbing, and industrial fluid line manufacturers. German-type worm-drive hose clamps require precise band slitting, housing stamping, and clean stainless steel welding to withstand extreme fluid pressures without stripping; this automated production line delivers consistent, high-speed profile fabrication with minimal manual intervention.
Constructed upon a heavy-gauge welded steel structural base that absorbs resonant vibration during high-speed operation, the Howann manufacturing station integrates advanced pneumatic clamping units, precision-hardened forming dies, synchronized double-station welding modules, and a programmable PLC touch-screen control panel. Designed to handle standardized stainless steel coils up to 25 mm in max strip width, the machine achieves a continuous output velocity of 30 to 50 pieces per minute while maintaining strict profile symmetry.
| Engineering Parameter | Technical Specification & Configuration |
|---|---|
| Brand Name | Howann |
| Model Series | Howann German-Type Worm-Drive Hose Clamp Production Line |
| Rated Production Speed Rate | 30 to 50 Pieces Per Minute (High-Speed Double-Station Output) |
| Max Strip Width & Thickness | Max 25 mm Width | 0.3 mm to 1.2 mm Stainless Steel Substrates |
| Total System Power Rating | 7.5 kW High-Efficiency Industrial Motor Drivetrain |
| Operating Voltage Standard | 380V Three-Phase AC (Customizable Regional Power Grid Options) |
| Core Component Architecture | PLC Controller, High-Precision Servo Motors, & Hydraulic Pumps |
| Dimensional Accuracy | Diameter Tolerance ±0.1 mm | Pitch Accuracy ±0.05 mm |
| Machine Dimensions & Weight | Approx. 2,500 × 1,200 × 1,500 mm | Total Gross Weight: 4,500 kg |
| Authoritative Compliance | CE Certified | ISO9001 Quality Standard | 1-Year Core Warranty |
- Firsthand Fastener Manufacturing Experience: Field-tested and optimized for continuous multi-shift operation, producing burr-free, high-torque German-type clamps that meet rigorous DIN specifications.
- Double-Station Welding Efficiency: Synchronized dual-station welding modules simultaneously secure the clamp housing to the band, doubling output efficiency and eliminating production bottlenecks.
- Rigid 4,500 kg Steel Base Chassis: Heavy structural steel framework provides exceptional mass-damping rigidity, preventing micro-vibrations during high-precision laser or resistance welding passes.
- Intelligent PLC Touchscreen Interface: Programmable batch control, real-time sensor feedback, and automated error-detection protect against material jams and misalignments.
- Corrosion-Resistant Stainless Steel Processing: Specialized feed rollers and guide tracks protect the protective passivated surface of 300-series stainless steel strips from scratching or marring.
- Strip Uncoiling & Feeding: Stainless steel ribbon coils are fed automatically through precision straightening rollers into the main stamping and forming bed.
- Stamping, Slitting, & Forming: Progressive dies punch worm-gear slots and shape the housing and band components to exact dimensional tolerances.
- Double-Station Precision Welding: The formed housing and band are aligned under dual-station welding heads, fusing the components securely with high tensile strength.
- Automatic Discharge & Sorting: Finished German-type hose clamps are ejected into collection bins, ready for quality testing and packaging.
- Automotive Engine & Turbo Plumbing: Fabricating heavy-duty worm-drive clamps for high-pressure coolant, fuel, and turbocharger intake lines.
- HVAC & Industrial Ducting: Producing corrosion-resistant stainless steel hose clamps for commercial ventilation and fluid transport networks.
- Marine & Agricultural Machinery: Manufacturing saltwater-resistant fasteners capable of enduring harsh outdoor environments.
- Comprehensive Warranty Protection: Backed by a 1-year free warranty covering motors, pumps, gearboxes, and PLC logic modules, with replacement parts dispatched promptly.
- Transparent Pre-Shipment Testing: Every machine undergoes rigorous factory test runs using actual stainless steel stock, complete with video verification and quality inspection reports.
- Global Technical Guidance: Supported by dedicated Howann engineers providing lifetime online technical assistance, detailed electrical schematics, and operational video guides.
The system is engineered for high-throughput fastener manufacturing, delivering a continuous output speed of 30–50 pcs/min through its automated double-station welding configuration.
The machine is specifically optimized to process 300-series stainless steel and carbon steel strips ranging from 0.3 mm to 1.2 mm in thickness and up to 25 mm in max width.
Howann provides full compliance documentation including CE certificates, ISO9001 quality audit reports, export packing lists, commercial invoices, and comprehensive machine operation manuals.
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