8–12 m/min PLC-Controlled Heavy-Duty Station Ridge Cap Roll Forming Machine and Ridge Tile Roll Forming Machine
Product Details
8–12 m/min Ridge Cap Roll Forming Machine
,PLC-Controlled Ridge Tile Roll Forming Machine
,Heavy-Duty Station Ridge Cap Forming Machine
Manufactured by Howann, the Double Layer Ridge Cap Roll Forming Machine is engineered to meet the stringent structural tolerances, weather-sealing standards, and high-volume production schedules demanded by modern commercial and residential metal roofing projects. Ridge caps serve as the critical apex seal connecting two roof slopes; producing uniform, symmetrical cap profiles requires exceptional mechanical stability and precise angular forming.
Constructed upon a heavy-gauge structural steel base weighing a substantial 2,800 kg, the Howann profiling station absorbs resonant vibrations during high-speed rolling passes. It integrates 16 rows of precision Cr12 steel rollers, 45# quenched and tempered drive shafts, planetary cycloid reducers, and a programmable PLC control system with rotary encoders to deliver flawless, burr-free ridge caps ready for immediate jobsite installation.
| Engineering Parameter | Technical Specification & Configuration |
|---|---|
| Brand Name | Howann |
| Model Series | Howann HGFM-001A High-Precision Ridge Tile Roll Forming Line |
| Rated Production Speed Rate | 8 to 12 Meters Per Minute (8–12 m/min Continuous Output) |
| Standard Sheet Feeding Width | 400 mm Optimized Coil Input Capacity |
| Rolling Thickness Range | 0.3 mm to 0.8 mm (Galvanized Steel, Galvalume & PPGI Substrates) |
| Motor & Pump Power Rating | 7 kW Main Motor Drive & 7 kW Hydraulic Pumping Station |
| Total Machine Mass & Footprint | Approx. 2,800 kg | 5,600 mm × 1,000 mm × 1,500 mm |
| Roller & Shaft Materials | Cr12 Alloy Steel Rollers & 45# Quenched/Tempered Steel Shafts |
| Control System Architecture | PLC Controller with Rotary Encoder (Length Accuracy ±3 mm) |
| Authoritative Compliance & Warranty | CE Certified | ISO9001 Quality Management | 1-Year Warranty |
- Firsthand Roofing Contractor Experience: Field-tested and optimized for continuous multi-shift operation, producing weather-tight ridge caps that eliminate water seepage at roof intersections.
- Deep Engineering Expertise: Cr12 alloy steel rollers and 45# quenched shafts provide exceptional surface wear resistance, protecting the delicate zinc and paint layers of pre-painted steel coils.
- Industry Authoritativeness: Produced under strict ISO9001 protocols by Zhengzhou Howann Machinery, meeting rigorous CE safety directives and European export standards.
- Uncompromised Trustworthiness: Supported by transparent tiered wholesale pricing ($10,000 to $15,000 per set), a solid 1-year warranty, and mandatory pre-shipment factory video inspection audits.
- Heavy-Mass Chassis Stability: The robust 2,800 kg frame architecture eliminates structural twisting during high-pressure hydraulic shearing, ensuring uniform profile length and squareness.
- Coil Entry & Guidance: Galvanized or color-coated steel coils are fed smoothly into the precision entry guide table with minimal lateral deviation.
- Progressive 16-Row Forming: 16 calibrated rolling stations gradually press the metal strip through multi-stage passes, transforming flat sheets into rigid ridge cap profiles.
- Automated Length Measurement: Rotary encoders track linear travel distance in real time, signaling the PLC controller when the exact programmed panel length is achieved.
- Hydraulic Front/Rear Shearing: The hydraulic shear cuts the formed profile instantly with clean, square edges, eliminating secondary trimming requirements.
- Commercial & Industrial Roof Apex Sealing: Fabricating weatherproof ridge caps for large-span steel portal frame warehouses and factories.
- Residential Villa Roofing: Producing aesthetic and durable ridge accessories that match modern architectural color schemes.
- Regional Construction Supply Yards: Centralized manufacturing hubs supplying custom-cut metal roofing components directly to regional contractors.
The system is optimized for a feeding width of 400 mm and handles galvanized, Galvalume, and color-coated steel coils ranging from 0.3 mm to 0.8 mm in thickness.
As highlighted in professional equipment specifications for the Double Layer Ridge Cap Roll Forming Machine, a heavy-mass structural frame absorbs vibrational forces during high-speed rolling and hydraulic cutting, preventing micro-flexing and ensuring consistent profile dimensions.
Howann provides complete compliance paperwork including CE certificates, ISO quality audit reports, electrical wiring schematics, and comprehensive English operation manuals.
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