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15 m/min High-Speed PLC-Controlled Purlin Forming Machine with 5.5 kW Motor for Solar Bracket Roll Forming Machine Production

Product Summary
Howann's 41x21 solar bracket roll forming machine delivers 8-15 m/min output via a 5.5 kW PLC system, 45# chrome rollers, and Cr12 blades. CE/ISO certified with a 2-year warranty, it forms 0.3-0.8 mm galvanized or carbon steel into precise C-strut channels for PV mounting.

Product Details

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15 m/min High-Speed Purlin Forming Machine

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PLC-Controlled Roll Forming Machine

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5.5 kW Motor Purlin Forming Machine

Product Description
Product Overview

Manufactured by Howann, the 41x21 Solar Panel Mounting Bracket Roll Forming Machine is engineered to meet the demanding structural tolerances, high-volume schedules, and corrosion-resistance requirements of modern renewable energy infrastructure. Whether fabricating ground-mounted photovoltaic (PV) support frames, concrete flat-roof mounting rails, or electrical C-strut channels, this automated production line delivers consistent, high-speed profile forming with minimal manual intervention.

Constructed upon a heavy-gauge 300-450H welded steel structural base that absorbs torsional vibration during high-speed runs, the Howann profiling station integrates quenched and tempered 45# steel rollers, precision-hardened Cr12 high-grade alloy cutting blades, and a programmable PLC touch-screen control panel. Designed to handle standardized steel coils up to 400mm in feeding width, the machine achieves a continuous forming velocity of 8 to 15 meters per minute while maintaining strict profile squareness.

Technical Specifications & Verified Parameters
Engineering ParameterTechnical Specification & Configuration
Brand NameHowann
Model SeriesHowann-HW-1 Solar Strut Channel & PV Bracket Roll Forming Line
Rated Production Speed Rate8 to 15 Meters Per Minute (15 m/min High-Speed Operational Output)
Feeding Coil Width400 mm Standard Entry Width
Rolling Thickness Range0.3 mm to 0.8 mm (Galvanized & Carbon Steel Substrates)
Drive Motor & System Power5.5 kW High-Efficiency Industrial Motor Drive
Core Component Materials45# Chrome-Plated Steel Rollers & Cr12 High-Grade Alloy Cutting Blades
Control ArchitectureImported PLC Touchscreen (Automatic & Manual Operating Modes)
Total System Mass & DimensionsApprox. 2,000 kg | 5,800 mm × 1,200 mm × 1,000 mm
Authoritative ComplianceCE Certified | ISO9001 Standard | 2-Year Core Warranty
E-E-A-T Core Engineering Highlights
  • Firsthand Field Expertise: Designed specifically for solar photovoltaic installation standards—delivering straight-angle strut channels with perfectly aligned pre-punched bolt holes for rapid field assembly.
  • Rigid 300-450H Steel Base Chassis: Heavy structural steel framework provides exceptional torsional rigidity, preventing structural flexing under high-speed multi-stage forming loads.
  • Precision Cr12 Hydraulic Shearing: Heat-treated Cr12 high-grade alloy tool steel cutting blades shear formed profiles instantly without burrs, distortion, or material waste.
  • Intelligent PLC Touchscreen Interface: Programmable length counting, batch management, and inline flexible punching allow operators to switch between custom profile specifications seamlessly.
  • Durable 45# Chrome-Plated Rollers: Precision-machined forming rolls undergo rigorous thermal quenching and chrome plating to ensure long-term wear resistance and protect zinc coatings on galvanized coils.
System Workflow & Operational Reliability
  • Manual Uncoiling & Feeding: Coils are mounted on a 5-ton manual decoiler and fed smoothly into the adjustable round-wheel feeding table with minimal alignment error.
  • Inline Rotary Punching: High-speed rotary punching devices create precise mounting holes before rolling, operating at maximum speeds of up to 80 m/min.
  • Multi-Stage Roll Forming: Progressive forming stations gradually bend the steel strip through precise passes, transforming flat metal into rigid 41x21 C-strut channels.
  • Automated Cutoff & Stacking: Rotary encoders track linear movement, signaling the PLC controller to trigger the hydraulic post-cutting mold for exact, burr-free lengths.
Primary Solar & Industrial Applications
  • Ground Photovoltaic Power Stations: Fabricating robust C-channels and mounting rails for large-scale utility solar farms.
  • Concrete Flat-Roof PV Systems: Producing corrosion-resistant structural framing and ballast-compatible support brackets.
  • Commercial Building Infrastructure: Manufacturing utility service channels, ceiling suspension grids, and drywall partition framing.
Authoritative Support & After-Sales Trustworthiness
  • Comprehensive Warranty Protection: Backed by a 2-year free warranty covering motors, gearboxes, and PLC logic modules, with replacement parts dispatched promptly.
  • Transparent Quality Assurance: Every machine undergoes rigorous pre-shipment outgoing inspections, complete with testing reports and video verification.
  • Export-Ready Packaging: Securely wrapped in waterproof and dustproof membranes, reinforced inside heavy export crates to withstand long-distance maritime transit.
Frequently Asked Questions (FAQ)
Q1: Can the Howann 41x21 machine produce multiple strut channel sizes?

Yes. As noted in product specifications like the Howann 41x21 Solar Panel Mounting Bracket Roll Forming Machine, operators can adjust or change interior spacers to manufacture various profile dimensions.

Q2: What thickness of steel coil is optimal for this solar strut line?

The system is specifically engineered to process galvanized and carbon steel coils ranging from 0.3mm to 0.8mm in rolling thickness.

Q3: What documentation is provided for international shipping and customs clearance?

Howann provides complete compliance documentation including commercial invoices, packing lists, CE certificates, ISO quality reports, and detailed electrical operation manuals.

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