8-15 m/min High-Speed Double Layer PLC-Controlled Roll Forming Machine for IBR Roof Sheet Making
Product Details
High-Speed Roll Forming Machine
,Double Layer Roll Forming Machine
,PLC-Controlled Roll Forming Machine
Manufactured by Howann, the Double Layer IBR Roof Sheet Making Machine is engineered to meet the demanding pace and high-precision requirements of modern metal building construction. By integrating two distinct roll-forming profiles into a single, compact vertical chassis, this dual-deck system allows roofing manufacturers to produce both corrugated and trapezoidal (IBR) roof panels without occupying valuable workshop floor space or investing in separate machinery lines.
Constructed upon a heavy-duty 300H steel main frame with high-grade 45# steel rollers and shafts, the Howann profiling station combines multi-stage cold rolling, precision Cr12 alloy steel cutting blades, and an automated PLC control system. Designed to handle pre-painted galvanized iron (PPGI), galvanized iron (GI), and color steel coils ranging from 0.3mm to 0.8mm in thickness, the machine delivers a continuous, reliable forming speed of 8 to 15 meters per minute.
| Specification Parameter | Technical Value / Configuration |
|---|---|
| Brand Name | Howann |
| System Model Series | Double-Deck IBR & Trapezoidal Tile Roll Forming Station |
| Operational Forming Speed Rate | 8 to 15 Meters Per Minute (8–15 m/min High-Speed Output) |
| Feeding Coil Width | 1000 mm Standard Entry Width |
| Rolling Thickness Range | 0.3 mm to 0.8 mm (PPGI / GI / Color Steel Substrates) |
| Drive Motor Power | 4 kW / 5.5 kW / 7.5 kW (Configured to Actual Production Demands) |
| Core Component Materials | 45# Steel Rollers/Shafts & Cr12 High-Grade Alloy Cutting Blades |
| Control Architecture | Automatic PLC Control System with Digital Touchscreen Interface |
| Electrical Power Supply | 380V / 3 Phase / 50 Hz (Or Customized Regional Voltage Standards) |
| Safety & Quality Compliance | CE Certified | ISO9001 Standard | 3-Year Core Warranty |
- Space-Saving Dual-Layer Architecture: Dual-deck vertical design mounts two separate roll-forming profiles on one machine body, cutting required workshop footprint in half.
- Swift 8–15 m/min Production Speed: Optimized gear-and-motor drive system delivers rapid, continuous forming output to meet tight contractor delivery schedules.
- Precision Cr12 Alloy Cutting Blades: Heat-treated high-grade steel shears cleanly through profiled panels without burrs or deformation.
- Intelligent PLC Touchscreen Control: Automated batch counting, length setting, and cutting management minimize operator error and raw material waste.
- Robust 300H Steel Main Frame: Heavy structural steel base absorbs high-torque torsional stress, ensuring long-term alignment and mechanical stability.
- Coil Loading & Uncoiling: Metal coils (PPGI or galvanized steel) are mounted on the uncoiler and fed smoothly into the machine entry guide.
- Cold Roll Forming Stages: Precision-machined 45# steel rollers progressively bend the steel sheet through multiple passes to form the desired IBR or corrugated profile.
- Automatic Length Measurement: Rotary encoder tracks panel travel distance, signaling the PLC control system when the target roof length is reached.
- Hydraulic Shearing & Output: The Cr12 alloy blade cuts the panel instantly to exact dimensions, ready for stacking and packaging.
- Commercial & Industrial Warehouses: Fabricating durable, weather-resistant roofing sheets for large-span steel structure buildings.
- Residential & Agricultural Roofing: Producing aesthetic corrugated and trapezoidal panels for homes, barns, and agricultural sheds.
- Metal Roofing Fabrication Yards: Centralized manufacturing facilities supplying custom-length metal sheets directly to local contractors.
- Hydraulic Uncoiler Integration: Powered or manual hydraulic decoilers designed to handle heavy steel coils up to 5 tons.
- Custom Profile Dies: Tailored roller dies engineered to match specific regional architectural roof standards.
- Voltage Adaptation: Factory pre-wired for international electrical grids including 220V, 380V, 415V, or 440V supplies.
The machine operates at a continuous forming speed of 8 to 15 meters per minute, allowing operators to fulfill large roofing orders efficiently.
By stacking two different roll-forming profiles vertically on a single chassis, the machine eliminates the need to purchase two separate systems, saving valuable factory floor space and equipment investment costs.
Howann backs every system with a 3-year warranty, comprehensive English operation manuals, video pre-shipment inspection reports, and available overseas technician support.
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